分类： 机械工程 >> 机床技术 提交时间： 2024-05-14
摘要： In-process detection of cutting forces, temperature, roughness, wear etc. during machining of titanium alloys are very important. The Finite element (FE) analysis plays an important role in monitoring and detection of machining responses. It offers a high accuracy in modeling of dry cutting processes and its performance in modeling of cryogenic machining process is a matter of interest. In this context, current investigation focuses on the dry turning and LN2/CO2cooling assisted turning process of commonly used Ti6Al4V alloy. It is very useful material in the biomedical sector, and the simulation of cutting forces and cutting temperature via finite element method (FEM) has been performed. In addition, the simulation results are validated with experimental work. The results show that the deviations between FE modeling and experimental results for the cutting temperature are the average of 5.54%, 5.18% and 8.42% for the dry, LN2and CO2cooling conditions, respectively. On the other hand, the deviations from FE modeling and cutting force test results were 3.74%, 3.358%, and 3.03% under dry, LN2and CO2cooling conditions, respectively.
分类： 机械工程 >> 机床技术 提交时间： 2024-05-10
Grzegorz M. Krolczyk
Ça#1;grı Vakkas Yıldırım
Murat Sarikaya
Munish Kumar Gupta
Italo Tomaz
Danil Yu Pimenov
Mustafa Kunto#1;glu
Navneet Khanna
摘要： Today, superalloys (also known as hard-to-cut materials) such as nickel, titanium and cobalt based cover a wide range of areas in engineering applications. At the same time, challenging material properties namely high strength and low thermal conductivity cause low quality in terms of cutting tool life and surface integrity of the machined part. It is important to improve the machinability of this type of materials by applying various methods in the perspective of sustainability. Therefore, current study presents surface integrity, tool wear characteristics and initiatives to improve them during the machining of superalloys. In this manner, it is outlined the surface integrity characteristics containing surface defects, surface roughness, microstructure alterations and mechanical properties. Also, tool wear mechanisms for example abrasive, adhesive, oxidation, diffusion and plastic deformation are investigated in the light of literature review. Finally, possible improvement options for tool wear and surface integrity depend on machining parameters, tool modifications, cooling methods and trade-off strategies are highlighted. The paper can be a guide for the researchers and manufacturers in the area of sustainable machining of hard-to-cut materials as explaining the latest trends and requirements.
点击量
通过
点击量
下载量
评论
